gsxr
Full Access Member
This is where I don't know enough about the ZF transmission to speculate. However, at least on Mercedes auto trans filters, there is no bypass. All fluid is forced through the filter. On the older non-electronic trans (through 722.5, mid-1990's), the filter has 2 sections, one with pleated paper and a second area with a fine mesh wire screen as you described. On the electronic trans (1996-up), it's a single large-area filter with a couple of different layers, but still no bypass. I always cut open the MB filters when I remove them during a trans service, to see how much clutch material & other particulate is trapped inside. Dunno if that is possible with the ZF all-in-one pan+filter setup.Has more to do with the size of the particulate. Yes you are correct all fluid is passed through the filter. But eventually over time the filter's effectiveness to remove larger particulates is diminished, and fluid will be routed through the filter bypass. There is a point in every "sealed for life" transmission where none of the fluid will pass through the filter, as it is too clogged to do it's job effectively. Transmission filters are also not typically a cloth filter type, but rather a very fine mesh. This allows even larger particulates to pass through.
It was interesting that ZF tech support said the filter was capable of holding pretty much all debris for the life of the trans, which makes me wonder if the filter change could be skipped most of the time...